Brownsville, Texas, United States
Record Shore Approach Direct Pipe Installation

Using the Direct Pipe method, a 4,900-foot-long, 42-inch-diameter steel pipe was seamlessly installed, creating a crucial link for a natural gas transmission pipeline.

Setting Records Below Sea Level

First North American shore approach Direct Pipe installation sets a record.

The successful execution of the Valley Crossing Pipeline was largely dependent on the installation of a 42-inch-diameter pipeline using Direct Pipe method, which set a world record for the largest Direct Pipe installation in 2018. Two pipe thrusters were deployed to the launch site as initial estimates indicated that the potential thrust loads were beyond the capacity of a single pipe thruster. However, during the tunneling process, a nearly neutrally buoyant pipe was utilized to reduce the thrust forces. As a result, only a single pipe thruster was used. Once the tunneling phase was completed, an additional 1,350 feet of steel pipe was thrust onto the ocean floor to facilitate tie-in operations.

Results

The project not only set a world record for the largest Direct Pipe installation in 2018 but also demonstrated exceptional engineering and execution. Additionally, this project was awarded Project of the Year by Trenchless Technology Magazine.

  • 42-inch-diameter, 1.25-inch wall thickness steel pipe.
  • 4,900 feet of tunneling with 1,350 feet of additional offshore pipe thrust onto the ocean floor. 
  • Marine support only required for recovery of the MTBM after installation was completed.
Media Highlights
  • Announcement
    Thirty Five Years of Laney Directional Drilling

    Laney is commemorating its 35th year in the trenchless industry.

  • Direct Pipe
    Benefits of the Direct Pipe Method

    In May 2018, Laney completed a world-record Direct Pipe installation in Brownsville, Cameron County, Texas.

  • HDD
    An Overview of Horizontal Directional Drilling and the Direct Pipe Method

    Dive deeper into what the Horizontal Directional Drilling and the Direct Pipe® method are all about.

  • Announcement
    Tiger Finance Provides $13.75 Million Credit Facility To Laney Directional Drilling

    Tiger Finance has closed on a $13.75 million term loan for Waller, Texas-based Laney Directional Drilling.

  • Direct Pipe
    Direct pipe is no Panacea, but it could be the right solution

    Direct Pipe is not a panacea or a solution for every site or site condition; however, it could be the right solution for many projects.

  • Direct Pipe
    Laney’s Direct Pipe® Method Sets World Length Record With Valley Crossing Project

    Laney Directional Drilling set a world record for the longest successful Direct Pipe® installation to date globally.

  • Corporate
    Laney Group Names New President

    The board of Laney Group, Inc. (“Laney” or the “Company”) is excited to announce the promotion of Rahul Mangire as President. 

Horizontal Directional Drilling

With 35 years of trenchless construction experience, we’re widely recognized as one of the most capable HDD providers for large-diameter and complex crossing projects.

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Direct Pipe

When site or permitting conditions make other methods impossible, we’re confident in implementing this unique, environmentally friendly, and capable technology with little risk of fracout.

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Engineering

We integrate our in-house engineering expertise and construction experience to perform our projects safely.

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Engineering, Procurement, & Construction

We offer a comprehensive approach to EPC project delivery under a single contract to reduce interface risk for our clients. This translates into substantial time and cost savings for clients.

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